At BTS Fabrications, we like to let our machines do the talking… well, sort of. They may not have voices, but they definitely have character.
We’ve invested in some of the finest kit out there to make sure our customers get top-notch quality, lightning-fast turnaround times, and consistently sharp results.
So, without further ado, let’s lift the curtain on the kit that keeps everything running smoothly (and looking sharp) on our shop floor.
Meet the Salvagnini S4: The night owl
Say hello to our Salvagnini S4. This one doesn’t sleep – literally. It’s built for “lights-out” punching, meaning it can run all night long without anyone watching over it.
With its clever multi-press head (we’re talking up to 117 tools on standby), it zips through sheets of metal like it’s doing origami.
Plus, it’s got a built-in shear, so it punches and cuts in one smooth move. Minimal waste, max efficiency, and all while you’re catching ZZZs.
Meet the TRUMPF TruPunch 5000: The heavy hitter
Next up, our TRUMPF TruPunch 5000. This beast is the Usain Bolt of punching machines – up to 1,600 strokes per minute and it doesn’t even break a sweat.
What really sets it apart? It’s smart. We’re talking features like active dies to keep your parts scratch-free, tool changers that swap in a flash, and monitoring systems that check every punch is on point.
Fast, reliable, and ridiculously precise… what more could you want?
Meet the TRUMPF Panel Bender: The smooth operator
This one’s a bit of a show-off, and rightly so. Our TRUMPF panel bender makes light work of even the most complex of bends.
It adjusts to different part shapes automatically, which saves us heaps of setup time and keeps the workflow silky smooth.
Great for big batches or one-off pieces, it’s a proper all-rounder with brains and brawn.
Meet the TRUMPF Press Brake: The quick-change artist
If changing tools was an Olympic sport, this guy would take gold. Our TRUMPF press brake is built for serious productivity – it bends sheet metal with precision and power, using high tonnage force to shape everything from delicate parts to heavy-duty panels.
What makes it a real star is the automated tool changer, which means it can swap tools on the fly without stopping the show. That saves us loads of time and ensures each bend is bang on, no matter the complexity.
It’s fast, accurate, and keeps production flowing without a hiccup – exactly how we like it.
Meet the CNC Stud Welder: The pinpoint pro
This one’s all about accuracy. Our CNC stud welder automates the entire stud welding process, placing and welding studs (those threaded metal pins you often see in brackets, panels, or electrical enclosures) with exacting precision.
It uses a computer-controlled arm to position each stud on the sheet metal, then applies a powerful electric current and pressure to fuse it instantly.
We’re talking high-strength welds in a flash – up to 60 per minute. It’s perfect for repetitive work, intricate layouts, and keeping things strong, clean, and consistent.
Meet Our Laser Welders: The flash twins
Double trouble! We’ve got not one, but two state-of-the-art laser welders that are all about speed, strength, and style.
Laser welding means deeper welds, cleaner seams, and minimal heat distortion – perfect for detailed work.
These two are key players in keeping our output high-quality and high-speed, without ever compromising on finish.
Our machines aren’t just workhorses – they’re part of a finely tuned operation. Paired with the skill and experience of our team, this cutting-edge tech gives us the power to deliver consistent, high-quality results.
The blend of human expertise and smart automation that allows us to take on complex projects, hit tight deadlines, and produce the kind of work you see in our case studies.
